A masana'antun sarrafa kayayyaki masu yawa kamar hakar ma'adinai, aikin ƙarfe, da samar da wutar lantarki, toshewar silo da lalacewar bututun ruwa matsaloli ne guda biyu da suka daɗe suna addabar samarwa, wanda ke haifar da tsada mai yawa da amincin mutum. Kayan ƙarfe na gargajiya sun daɗe suna fuskantar ƙalubale kamar mannewa, tsatsa, saurin lalacewa, da hayaniya mai yawa. Polyethylene mai nauyin ƙwayoyin halitta mai matuƙar yawa (UHMWPE) zanen gado, tare da juriyar lalacewa mafi girma, juriyar tasiri, mai shafawa da kuma rashin mannewa, suna bayyana a hankali a matsayin layin da aka saba amfani da shi don kayan aikin haƙar ma'adinai na zamani, suna kare kwanciyar hankali da ingancin layin samarwa.
Rigakafin Toshewa da Rufewa a Silo: Yi bankwana da "Tushewar Hanji"
Kayan da aka jika (ma'adinai, kwal mai danshi, yumbu), musamman a sassan mazugi, suna mannewa cikin sauƙi a bangon silo, suna samar da ramuka da baka, wanda ke haifar da rashin daidaiton fitarwa da kuma buƙatar tsaftacewa da hannu, wanda ba wai kawai yana da rashin inganci ba amma kuma yana da haɗari sosai.
Saboda haka, sanya zanen gado na UHMWPE a matsayin layi a bangon ciki na silos, musamman a wuraren mazugi da fitarwa, yana magance wannan matsalar daidai.
A cikin wani silo mai tarin ƙarfe a Johannesburg, Afirka ta Kudu, an shigar da zanen mu na UHMWPE mai kauri mm 20 gaba ɗaya. Bayan haɓakawa, mannewa ya ragu da kashi 90%, wanda hakan ya haifar da kwararar kayan da ke amfani da nauyi.Takardar UHMWPEs ta adana kamfanin har zuwa dala miliyan biyu a kowace shekara a fannin tsaftace silo da kuma rage yawan aiki.
Juriyar Sawa a Kulob da Rage Hayaniya: Ƙirƙirar "Hanyar Sauri Mai Shiru"
Ma'adinai, kwal, da kuma tarkace suna faɗuwa da sauri a cikin bututun, wanda ke haifar da mummunan tasiri ga wuraren da ke ƙarƙashin bututun. Layukan bututun ƙarfe suna lalacewa da sauri, suna haifar da hayaniya mai yawa, kuma suna buƙatar maye gurbinsu akai-akai.
Saboda haka, mun sanya zanen gado na UHMWPE a matsayin rufin da ba zai iya jure lalacewa ba a kan farantin ƙasan magudanar ruwa, faranti na gefe, da kuma saman tasirin kayan.
Mun sanya layuka a babban wurin canja wurin shaft na wani ma'adinan kwal a birnin Mexico, inda muka maye gurbin faranti na ƙarfe na asali mai kauri 16mm da zanen UHMWPE mai kauri 30mm. Bayan haɓakawa, tsawon rayuwar rufin ya ƙaru daga watanni 6 da aka saba zuwa sama da shekaru 5. A lokaci guda, hayaniyar aiki ta ragu daga decibels 120 zuwa ƙasa da decibels 80, wanda hakan ya inganta yanayin aiki sosai. Jimillar kuɗin maye gurbin guda ɗaya ya yi ƙasa da na faranti na ƙarfe, yana ƙara tsawon lokacin sabis da rage yawan maye gurbin. A lokaci guda, raguwar matakan hayaniya yana rage farashin kula da lafiyar aiki.
A matsayin muhimmin sashi a cikin silos da chutes, takardun UHMWPE, saboda tsawaita tsawon lokacin sabis ɗin su, suna rage farashin siyan masana'antun, rage farashin ma'aikata da kulawa, da kuma rage asarar samarwa sakamakon rashin aiki da gyare-gyare ke haifarwa.
Takardun UHMWPE suna da juriya ga lalacewa, suna jure wa tasiri, suna shafa mai, kuma ba su da mannewa, suna hana toshewar abu, suna rage juriyar kwarara, da kuma tabbatar da aminci da kyawun muhalli, ta haka ne ke inganta ingancin samarwa.
WATA KWANATakardar UHMWPEAn tsara s musamman don yanayin aiki mai wahala. Ba wai kawai muna samar da zanen gado ba, har ma da cikakken tsari na maganin da ke jure lalacewa.
Yawan juriyar lalacewa da juriyar tasiri na kayan UHMWPE yana ba shi damar jure tasirin yashi da tsakuwa cikin sauƙi. A halin yanzu, juriyar tsatsarsa ta sa ya fi dacewa da nau'ikan ma'adanai daban-daban masu rikitarwa, gami da acidic, alkaline, da saline media. Ƙarancin hayaniya da yanayinsa mara guba, mara ƙamshi yana sa ya zama mafi aminci da aminci ga muhalli.
Kauri na takardar UHMWPE ɗinmu ya kama daga 8mm zuwa 260mm, wanda ya cika buƙatun abokan ciniki tare da ƙarfin lalacewa daban-daban. Cibiyoyin injinan CNC ɗinmu na iya samar da injinan da ba na yau da kullun ba, suna samar da cikakkun faranti na rufi don silos mai siffar mazugi da faranti na lanƙwasa gwiwar hannu don cimma shigar da zanen UHMWPE ba tare da matsala ba. Hakanan muna samar da kayan haɗi na ƙwararru kamar su ƙusoshin da ke kangewa da maƙallan yumbu don tabbatar da shigarwa mai aminci.
| Kauri | 8mm - 260mm |
| Girman Daidaitacce | 1000*2000mm,1220*2440mm,1240*4040mm,1250*3050mm,1525*3050mm,2050*3030mm,2470*6140mm |
| Yawan yawa | 0.93 - 0.98 g/cm3 |
| saman | Mai santsi da kuma ƙawata (mai hana skid) |
| Launi | Yanayi, fari, baƙi, rawaya, kore, shuɗi, ja, da sauransu |
| Sabis na Sarrafawa | Injin CNC, niƙa, ƙera, ƙera da haɗawa |
Tambayoyin da ake yawan yi akai-akai
T1: Menene juriyar zafin zanen mu na UHMWPE? Za a iya amfani da su don kayan zafi mai yawa?
A: Zafin aiki na dogon lokaci na zanen UHMWPE ɗinmu shine -260℃ zuwa +80℃. Suna iya jure yanayin zafi ƙasa da 100℃, amma ba ma ba da shawarar yin amfani da shi na dogon lokaci a cikin yanayin da ya wuce 80℃. Duk da haka, idan aka yi la'akari da kayan da ke da zafi sosai, za mu iya gyara zanen don ya dace da takamaiman yanayin aiki da kuma biyan buƙatun abokin ciniki.
T2: Shin shigarwa tana da rikitarwa? Shin ana buƙatar kayan aiki na musamman don shigarwa?
A: Shigarwa abu ne mai sauƙi kuma ba ya buƙatar kayan aiki na musamman. Da farko, muna sarrafa zanen gado bisa ga zane-zanen abokin ciniki sannan mu ci gaba zuwa wurin ginin. Ana iya shigar da zanen gado ta amfani da ƙusoshi, walda, ko haɗin kai. Muna ba da umarnin shigarwa, zane-zane, da maƙallan ƙwararru. Kayan aikin yankewa da haƙa rami kawai ake buƙata a wurin.
T3: Menene fa'idodinTakardar UHMWPEidan aka kwatanta da layukan yumbu?
A: Takardun UHMWPE suna da fa'idar juriyar tasiri mai yawa da sauƙin sarrafawa. Duk da cewa takardun yumbu suna da tauri mai yawa, suna da rauni kuma ba za su iya jure tasirin manyan kayayyaki ba. Bugu da ƙari, tarin kayan yana da saurin faruwa a gidajen haɗin gwiwa, wanda hakan ke sa tsaftacewa ta yi wahala.
Q4: Ta yaya zan zaɓi kauri naTakardun UHMWPE?
A: Kauri na zanen gado ya dogara ne da tauri, siffa, saurin kwarara, faɗuwa, da girman kayan aiki. Gabaɗaya, ana amfani da zanen gado mai kauri 30-70mm don layukan bututu masu ƙarfi da wuraren tasirin silo, yayin da zanen gado mai kauri 15-30mm za a iya amfani da shi don bangarorin bango na silo gabaɗaya. Tabbas, ƙwararrun injiniyoyinmu za su samar muku da ƙarin mafita na musamman waɗanda ke jure lalacewa bisa ga yanayin injiniyancin ku.
Lokacin Saƙo: Disamba-25-2025
